The over-dyeing of the Vicar’s Cassock
Meet the “Reverend Vicar Theodocius Playfaire”. His cassock and other accouterments, were made for him with the same fabric as the first pirate costumes we made, back in 2010. We got a really good deal on this fabric. We found it at a discount store where all fabric was $.99 a yard. Not knowing how much we needed, and we ended up taking about 70 yards of the grey heather fabric, of unknown fiber content, alone.
The fabric was dyed over with Black RIT dye, for used with natural fibers. The faire it debuted, we had an unexpected deluge at our home faire. Everything got soaked in a warm summer rain, which is almost unheard of on California’s, Central Coast. The dye bled out into the Vicar’s smock a blueish purple, and the band of his ruff to fuchsia. The robe and accessories faded to a dark grey. You could also see the heather effect through the over dye. At the end of our home event, this year, I offered to re-dye the pieces of the costume that needed it.
When we purchased the fabric, I think we did a burn test we, and we thought it was all cotton. With that in mind, I ordered 2 packets of Black iDye. I then used the Washing Machine Method, to dye the vestments.
I used both packets, and doubled up the salt to the the dye into the fiber. I then set my timer to go off to in 7 minutes to reset the washer. The pieces I was dyeing needed to turn black. After an hour in the dye bath, they had turned a Dark Brown instead, and you could still see the heather effect through the dye.
After discussing with A and others, who also make their own costumes, we determined that I should try again, using 2 more packets of Dye, and the Stove Top Method of Dying. As a test to see if this would work better I also lessened the amount of fabric. I left out the Cassock, and dyed just the Scholars Cap and Stole. Less Fabric and more concentrated dye solution should equal better results. Right?? Well, I got a darker a darker brown, so better yes, but not what the client payed for, nor what is required to be, as historically accurate as possible.
The discussions began again. I was frustrated, and ready to light things on fire. (My go to
thought when a deadline is looming, and things are not going the way they should.) I did not burn anything, Instead I took a day to do dirt therapy. My garden, or part of it, (image to the right). It has saved several projects and my sanity on more than one occasion.
After a day off from all things fabric related, the discussions began again. We came to the conclusion that, the fabric must be mostly synthetic. The heather effect of the original fabric showing through the multiple dye baths was a clue, I should have payed more attention to.
As time was running out, I ended up going to our local Jo-Ann Fabrics and Crafts, and bought all but one of their black iDye Poly.I think it was 3 out of the 4 available. As mentioned in, Adventures in Dying 2017 Part 1, iDye Poly must be done by the Stove Top Method.
I first tried with just the Stole and the Scholar’s cap. Using my Tamale Pot used only for dyeing. I followed the directions on the packet, and worked in the kitchen so I could stir the pot. Shakespearean comments like, “Bubble, bubble toil and trouble” were appropriately made. Once done, I poured the garments out of the pot into the washer to cool. I then ran the garments, in a cold water cycle.
The good news is, the heather effect was no longer visible. But the fabric was another even darker brown. Once again the expletives flew…
I decided that I needed more dye than I had used at one time, up to this point. I went to our local Jo-Ann and bout 3 bottles of Graphite RIT DyeMore Synthetic Dye. I also bought a bottle of RIT Fixative. I asked A, if I could use her largest cooking pot, for one more attempt to dye the all of the vestment pieces. I was ready to be done.
For this attempt I went to the web site ritdye.com. I read the directions all the way through, then set up to dye the garments on my front porch.
Step one was to gather all the Items I needed onto the porch. I grabbed one of my plant benches, a few marble tiles we had on the porch, the camping stove, and a few small tanks of propane, salt and the water hose, 3 bottles of dye, metal tongs we were never going to use in cooking again, rubber gloves, and dish soap. I also grabbed a cooking/candy thermometer.
It takes a lot of water to fill the pot i was using. I poured in 3 cups of salt as it is used in dying cotton and linen fabric, it also helps to get the water boiling. I also added 1 teaspoon of dish soap to the water. The water needs to be 200 F° or greater. This took a very long time, about 2 hours, with both burners going full boar.
I lost patience and added the dye to the water at 180 F°. Shortly after putting in the dye the water did come to a boil. The dye bath does have to be at almost a boil for the whole process. The instructions on the page state that the first 10 minute are critical to a an even dye process. The vat and its contents have to be continuously stirred for that 10 min. It also states that the fabric could be in the dye from 10 min to 1 hour. The color is black I used 3 bottles of dye, and the full hour. I sat in my chair on the porch an read a chapter at a time in a short book. Between each chapter I stirred for a few minutes. I even broke the wooden spoon I’ve been using for the last 5 years to dye fabric. I then got a 1 inch dowel from the garage.
In addition to breaking the spoon I went through 3 canisters of propane. 1 canister per hour with both burners fully open. The rubber gloves saved my fingers from some serious burns. The solution was very hot and and my finger got into the bath as I stirred.
Once the hour was up. I turned off the stove and disconnected the canisters. The instruction stated, that you let the dye solution and the garments cool slowly. I left it to cool over night, with the pot lid on. I stirred it periodically, until I went to bed. (It was still warm at midnight, when I stirred it for the last time.
In the morning, after 2 cups of coffee, I used a glass bowl and a plastic measuring cup I keep in the garage, to remove some of the excess dye solution. Then my husband poured out the rest, without dumping the garments.
I ran the garments through a warm rinse cycle and and them through a cold wash cycle. I hung them up to air dry. Once dry, the vestments were BLACK.